The industry application of screw compressor
A rotary screw compressor is a type of gas compressor which uses a rotary type positive displacement mechanism. They are commonly used to replace piston compressors where large volumes of high pressure air are needed, either for large industrial applications or to operate high-power air tools such as jackhammers.
The gas compression process of a rotary screw is a continuous sweeping motion, so there is very little pulsation or surging of flow, as occurs with piston compressors.
In an oil-free compressor, the air is compressed entirely through the action of the screws, without the assistance of an oil seal. They usually have lower maximum discharge pressure capability as a result. However, multi-stage oil-free compressors, where the air is compressed by several sets of screws, can achieve pressures of over 150 psig, and output volume of over 2000 cubic feet (56.634 cubic meters) per minute (measured at 60 C and atmospheric pressure).
Oil-free compressors
are used in applications where entrained oil carry-over is not acceptable, such as medical research and semiconductor manufacturing. However, this does not preclude the need for filtration as hydrocarbons and other contaminants ingested from the ambient air must also be removed prior to the point-of-use. Subsequently, air treatment identical to that used for an oil-flooded screw compressor is frequently still required to ensure a given quality of compressed air.
In an oil-injected rotary screw compressor
oil is injected into the compression cavities to aid sealing and provide a cooling sink for the gas charge. The oil is separated from the discharge stream, then cooled, filtered and recycled. The oil captures non-polar particulates from the incoming air, effectively reducing the particle loading of compressed air particulate filtration. It is usual for some entrained compressor oil to carry over into the compressed gas stream downstream of the compressor. In many applications, this is rectified by coalescer/filter vessels. In other applications, this is rectified by the use of receiver tanks that reduce the local velocity of compressed air, allowing oil to condense and drop out of the air stream to be removed from the compressed air system via condensate management equipment.
Variable speed compressor
While an air compressor powered by a variable speed drive can offer the lowest operating energy cost without any appreciable reduction in service life over a properly maintained load/unload compressor, the variable frequency power inverter of a variable speed drive typically adds significant cost to the design of such a compressor, negating its economic benefits if there are limited variations in demand. However, a variable speed drive provides for a linear relationship between compressor power consumption and free air delivery. In harsh environments (hot, humid or dusty), variable speed drives may not be suitable due to the sensitivity of the equipment.
Industry Applications
1.Metallurgy and Mining
1.Papermaking and Printing
3. Medicine and Health
4. Household Appliance
5. Electronic and Electrical
6.Transportation
7. Light Industry and Food
8. Textile and Clothing
9. Electric Power
10. Construction and Building Material
11. Mechanical and Electrical Machinery
12. Petrochemical Engineering
A rotary screw compressor is a type of gas compressor which uses a rotary type positive displacement mechanism. They are commonly used to replace piston compressors where large volumes of high pressure air are needed, either for large industrial applications or to operate high-power air tools such as jackhammers.The gas compression process of a rotary screw is a continuous sweeping motion, so there is very little pulsation or surging of flow, as occurs with piston compressors.In an oil-free compressor, the air is compressed entirely through the action of the screws, without the assistance of an oil seal. They usually have lower maximum discharge pressure capability as a result. However, multi-stage oil-free compressors, where the air is compressed by several sets of screws, can achieve pressures of over 150 psig, and output volume of over 2000 cubic feet (56.634 cubic meters) per minute (measured at 60 C and atmospheric pressure).are used in applications where entrained oil carry-over is not acceptable, such as medical research and semiconductor manufacturing. However, this does not preclude the need for filtration as hydrocarbons and other contaminants ingested from the ambient air must also be removed prior to the point-of-use. Subsequently, air treatment identical to that used for an oil-flooded screw compressor is frequently still required to ensure a given quality of compressed air.oil is injected into the compression cavities to aid sealing and provide a cooling sink for the gas charge. The oil is separated from the discharge stream, then cooled, filtered and recycled. The oil captures non-polar particulates from the incoming air, effectively reducing the particle loading of compressed air particulate filtration. It is usual for some entrained compressor oil to carry over into the compressed gas stream downstream of the compressor. In many applications, this is rectified by coalescer/filter vessels. In other applications, this is rectified by the use of receiver tanks that reduce the local velocity of compressed air, allowing oil to condense and drop out of the air stream to be removed from the compressed air system via condensate management equipment.While an air compressor powered by a variable speed drive can offer the lowest operating energy cost without any appreciable reduction in service life over a properly maintained load/unload compressor, the variable frequency power inverter of a variable speed drive typically adds significant cost to the design of such a compressor, negating its economic benefits if there are limited variations in demand. However, a variable speed drive provides for a linear relationship between compressor power consumption and free air delivery. In harsh environments (hot, humid or dusty), variable speed drives may not be suitable due to the sensitivity of the equipment.1.Metallurgy and Mining1.Papermaking and Printing3. Medicine and Health4. Household Appliance5. Electronic and Electrical6.Transportation7. Light Industry and Food8. Textile and Clothing9. Electric Power10. Construction and Building Material11. Mechanical and Electrical Machinery12. Petrochemical Engineering